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FlyAir® 10W

TECHNOLOGY

FlyAir is the ultimate solution for precision marking on all types of metals and plastics. Extremely compact, modular and perfectly sealed, it is configured for easy integration into any industrial production line. The FlyAir system offers the perfect combination of reduced operating costs and high throughput. FlyAir’s design concept allows integration into a production line by easily interfacing to an existing PLC system. Communication is by RS232 or TCP/IP that utilizes the Client/Server concept or by digital signals (Start-Stop, Fault, Marking in progress). FlyAir – according to the software installed – is a laser marking system ready to be used or a component to be integrated into a Class I laser or a more complex system. The system is available both as a standard or fully customizable turnkey marking system with Class 1 enclosures and as an OEM system for easy integration.

Beam Quality

The study and the optimization of the laser beam has been carefully adapted to achieve an excellent beam quality – constant at any power and at any frequency – with a very high marking speed. Extensive R & D has lead to a Gaussian profile with the highest beam quality (Tem00 ) providing constant power at any frequency and high speed marking.

FlyAir's Advanced Modular Structure

POWER SUPPLY MODULE:
The power supply module is designed to guarantee a longer life of the diode – also in anomalous situations. Fly Air offers protection against over-voltage or line drops. The built in LED’s located on the front panel provide immediate system status feedback and a 230 V plug is also available for servo/stepper motor's power supply.

DIODE MODULE:
integrates the temperature and the current control systems, the hour-counter, the electronic serial number and the fan speed regulation. The modular design allows for immediate replacement (unplug and plug in) with no technical expertise required.

LASER MODULE:
• Provides a Scanning Unit with optional 8 or 10 mm mirrors to fit your specific application and required speed.
• A special assembly allows for instant changeover of the Scanning Unit and no realignment is necessary. Provides rotation of the scanning head from -90/0/+90 for marking of parts on different angles.
• Two red laser diodes (pointers) are integrated into the Scanning Head and when the laser is at the correct focus distance the two beams coincide. This allows the user to easily achieve the correct focus distance without any external tools, both on simple and curved parts and on parts with complex geometries.
• The Laser Head and all systems are completely sealed, pre-aligned and assembled in a Clean Room, and do not require any maintenance. Pumping and emitting power measurements in real time allow for complete and continuous control of the laser parameters.
• Server Unit for the control of laser marking system. The server is connected to the company network or to the client PC through 100Mbit/s TPC/IP network communication. An industrial 26pin round connector is available to directly connect the start/stop signals, the marking warning light and the encoder signals if marking on fly is used.

FLY CONNECTOR:
A 25 mm diameter stainless steel connection between the laser and the diode module provides for increased protection of the fiber and the cables. This design eliminates the risk of accidental breakage of the fiber. It also provides extra protection against electromagnetic interferences and electrostatic discharges.

Technical specification - FlyAir® 10W

LASER